智能制造金屬加工領(lǐng)域的3D混合金屬打印制造設(shè)備美國Optomec
時間：2017-05-13 21:48 來源：未知 作者：中國3D打印網(wǎng) 閱讀：次
全新革命性的增材與減材復(fù)合加工設(shè)備，具備五軸智能化增減材復(fù)合制造過程，包含3D打印、修補(bǔ)、激光表面熔覆等工藝，均可以在一臺設(shè)備內(nèi)完成，滿足客戶對于一站式加工生產(chǎn)需求，縮短制造時間、降低材料成本，適用于航天、電子、汽車、生醫(yī)及模具產(chǎn)業(yè)等復(fù)雜與精密零件的五軸加工，并搭載自動化工藝模塊交換系統(tǒng)，完全性地提升整體生產(chǎn)性能。
Optomec在3D金屬印刷領(lǐng)域一直活躍近20年，是世界知名的具有優(yōu)良冶金性能的金屬打印專家。我們有經(jīng)過業(yè)界驗證的LENS技術(shù)和廣泛的工藝專業(yè)知識，在機(jī)床行業(yè)采用高品質(zhì)的混合制造方法，混合金屬結(jié)構(gòu)制造關(guān)鍵的推動力。
Optomec將其金屬AM技術(shù)封裝在一個模塊化LENS打印引擎中，可與其他金屬加工平臺（如數(shù)控銑床，車床，機(jī)器人，定制龍門架或臺式系統(tǒng)）集成，形成混合制造能力。最近，使用LENS Print Engine技術(shù)升級了老式立式磨機(jī)，使得可以在同一部件上進(jìn)行加法和減法操作，并進(jìn)行一次設(shè)置。
混合制造機(jī)器簡化金屬制造應(yīng)用，如網(wǎng)狀快速成型，混合制造，原位修復(fù)，制造返修等。例如，混合制造機(jī)器通過使用最適合的每個過程來加速生產(chǎn)復(fù)雜的金屬部件。在該示例中，使用減法加工來制造殼體基座，并且使用添加劑制造來在相同的機(jī)器上構(gòu)建和完成薄壁結(jié)構(gòu)。
混合制造降低采用AM技術(shù)的成本和培訓(xùn)障礙。 LENS打印引擎技術(shù)通過利用減色機(jī)床的自動化平臺為金屬3D打印提供了一個低成本的入口點。此外，混合動力制造機(jī)器將加法和減法過程控制集成到機(jī)械師已經(jīng)熟悉的單個用戶界面中，使系統(tǒng)更容易學(xué)習(xí)和操作。
Hybrid Manufacturing
Hybrid Metal Manufacturing represents greatpromise for industrial manufacturers.
Fadal Vertical Mill upgraded with LENS AMtechnology
Hybrid Manufacturing is the term used todescribe combining metal additive manufacturing (AM) technology withconventional, subtractive technology, enabling each process to work together onthe same machine and even on the same part. Hybrid Manufacturing reduces therisks and costs associated with adopting metal AM technology, providing a morepragmatic and evolutionary pathway for industrial manufacturers.
Optomec has been active in 3D metalprinting for almost 20 years and is a recognized world expert in printing metalwith excellent metallurgical properties. Our industry proven LENS technology andextensive process expertise in making high quality metal structures is a keyenabler for the machine tool industry to adopt the Hybrid Manufacturingapproach.
Optomec has packaged its metal AMtechnology into a modular LENS Print Engine which can be integrated with othermetal working platforms such as CNC mills, lathes, robots, custom gantries, ortable systems to form a Hybrid Manufacturing capability. Recently a vintagevertical mill was upgrades with LENS Print Engine technology enabling additive andsubtractive operations to be performed on the same part with one set-up.
Hybrid Manufacturing machines simplifymetal fabrication applications such as net shape rapid prototyping, HybridManufacturing, in-situ repair, manufacturing rework and more. For example,Hybrid Manufacturing machines speed production of complex metal parts by usingeach process where best suited. In this example, subtractive machining was usedto fabricate the housing base and additive manufacturing was used to build andfinish the thin wall structures all on the same machine.
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Complex Metal Housing Manufactured with HybridTechnology
Hybrid Manufacturing lowers the cost andtraining barriers to adopt AM technology. LENS Print Engine technology providesa low cost-entry point for 3D printing of metals by leveraging the subtractivemachine tool’s automation platform. Further, Hybrid Manufacturing machinesintegrate additive and subtractive process controls into a single userinterface already familiar to the machinist making the system easier to learnand operate.
Advantagesof Hybrid Manufacturing Machines
Lowers AM acquisition cost
Reduces operator learning time
Enables net shape 3D printed metal parts
Accommodates unique part sizes
Speeds production of complex metal parts
Enables increased machine tool utilizationfor repair, coating, re-manufacturing
如對此工藝技術(shù)需進(jìn)一步查詢，請聯(lián)絡(luò)Optomec授權(quán)中國經(jīng)銷商：
WKK王氏港建科技設(shè)備（深圳）有限公司
也可電話聯(lián)系或加微信福建13923895350楊曉東
(責(zé)任編輯：admin)
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